Handmade Clean Room Sandwich Panel

1 Product Parameters

2 Product Features

Unmatched Material Integrity  

- Surface Options: Purification-grade stainless steel or anti-static coated aluminum alloy surfaces prevent particulate shedding  

- Advanced Core Systems: Customizable rock wool, aluminum honeycomb or magnesium oxide cores (50-100mm thickness) achieve both structural stability and thermal efficiency  

Industry-Proven Performance  

- Maintain consistent ISO Class 5-8 cleanroom standards through airtight tongue-and-groove joining systems  

- Fire-rated cores (A1 certification) with 120+ minute burn-through protection  

- Antimicrobial surface treatments available for pharmaceutical GMP compliance  

Precision Manufacturing  

- ±0.5mm dimensional tolerance for seamless modular installation  

- 980/1180mm panel widths optimize layout efficiency  

- Custom fabrication for specialized applications including:  

   Semiconductor fabrication facilities  

   Sterile pharmaceutical production  

   Biomedical research labs  

   Hospital operating theaters  

Technical Superiority  

- Static decay <2 seconds (ESD options)  

- 0.3μm particle retention efficiency  

- Negative pressure tested to 50Pa  

3 Propanel's one-piece corner board

Key Advantages  

1. True Seamless Integration  

- Monolithic corner fabrication creates continuous surfaces without joints  

- 100% elimination of air leakage points (tested to 25Pa negative pressure)  

- Radius options: 50mm/100mm/150mm for optimized airflow dynamics  

2. Hygienic Superiority  

- Wipe-clean surfaces prevent microbial harborage points  

- FDA-compliant materials withstand aggressive disinfectants  

- 70% reduction in cleaning time compared to traditional corners  

3. Thermal Breakthrough  

- Polyisocyanurate core extension maintains consistent R-values  

- Thermal imaging verified <1°C differential at corners  

- Energy savings up to 15% versus conventional thermal bridge designs  

4. Technical Specifications  

- Material: 304/316L stainless steel or powder-coated aluminum  

- Core options: PIR, rock wool, or fiberglass reinforced  

- Fire rating: Up to EI120 certification  

- Installation: 40% faster than traditional methods  

5. Industry Applications  

- Pharmaceutical grade A/B rooms  

- Semiconductor fabrication cleanrooms  

- Hospital isolation wards  

- Food processing sterile zones  

Propanel's corner solution has been adopted by 7 of the world's top 10 pharmaceutical companies, with documented 60% reduction in particulate counts at wall junctions.  

4 Installation of Handmade Clean Room Sandwich Panel

Propanel's certified installation teams execute millimeter-perfect cleanroom panel placement using aerospace-grade alignment protocols. Our 4-stage quality process ensures every sterile environment meets ISO 14644 Class 5 standards:  

1. Laser-Guided Precision  

- Digital blueprint verification with 3D site scanning  

- 0.5mm/m laser-leveled floor tracks (anchored every 550mm)  

- Dual-plane alignment for absolute wall straightness  

2. Structural Integrity  

- Military-grade aluminum framing (3m intervals)  

- Anti-vibration ceiling anchors every 5.8m  

- 12mm overlap on vertical seams (exceeds EN 14575)  

3. Airtight Sealing  

- Proprietary gasket system (tested to 35Pa)  

- Zero-gap corner fusion technology  

- FDA-approved silicone sealants for 100% microbial barrier  

4. Validation Ready  

- Surface flatness: ≤1mm/2m  

- Particulate emission: <3 particles/ft³ (≥0.5μm)  

- 7-day post-installation integrity testing  

Trusted by 23 Fortune 500 life science companies, our installation protocol reduces cleanroom certification time by 40% while achieving 60% lower energy consumption than conventional methods. 

5 Project cases of Handmade Clean Room Sandwich Panel

Project cases of Handmade Clean Room Sandwich Panel--Malaysia Electronics Factory 10000 square meters 2019

Project cases of Handmade Clean Room Sandwich Panel--Vaccine plant in Russia 8000 square meters 2021

6 FAQS of Handmade Clean Room Sandwich Panel

1. What are clean room panels made of?  

Propanel cleanroom panels feature medical-grade stainless steel or powder-coated aluminum surfaces with PIR/rock wool cores. Our antimicrobial finishes meet ISO 14644 standards for pharmaceutical and electronic manufacturing environments.  

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2. What is a sandwich panel called?  

Professionally termed "Composite Insulated Panels", Propanel's versions integrate fireproof cores with durable cladding for industrial partitions and cold storage walls.  

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3. What are the benefits of sandwich panels?  

Propanel's sandwich panels deliver 60% faster installation, 30% energy savings, and A1 fire ratings. Their lightweight yet robust design suits warehouses, cleanrooms, and food processing plants.  

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4. What are three different types of core used in sandwich panels?  

Propanel offers PIR (best insulation), rock wool (fireproof), and aluminum honeycomb (ultra-light) cores. Each undergoes 12 quality checks for consistent performance.  

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5. Are sandwich panels strong?  

Propanel's steel-faced sandwich panels withstand 150km/h winds and 1.5kN/m² loads. Reinforced joints ensure structural integrity for decades in harsh environments.  

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